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Rollout at FBW 32  - The new Tornado ECR/LMV

Today, 01.04.2003, the former Tiger Jet  46+44, comes back from depot maintenance at EADS in Manching. Coincident with the return to the wing, the newest modification of the Tornado ECR is presented to public:
The LMV (Long Mission Version).

Was it so far a fact, that mission times of 7 hours and more were reality only for ferry flights from and to Canada or the US, the conflict in the former Yugoslavia showed, that they could become daily reality for weeks and weeks. The leadership of the German Luftwaffe now reacted and managed to introduce a revolutionary modification for Tornado ECR fighter jets: The humanization of the workplace "jet cockpit".

"The advantages (reduction of phisical restraints and stress) will already be obvious during this year's crossing 'over the pond' to Goose Bay Labrador for lowest level training", said a fighterbomber wing 32 spokesman. Or, like a squadron member brought it to the point: "why should we accept the lack of comfort which every hot dog seller already owes in his container."

The new program brings the following changes to the Tornado ECR:

New equipment for the rear cockpit


(click into the picture for enlargrement)

Central Catering Unit CCU, with the LRUs (Line Replacement Units)
  • Digital Coffee Unit DCU (Coffee-Lima Subsystem)
  • Microwave and Information Display Unit MIDU
  • Drawer Toasting Unit CA-90 DTU,
  • Digital Tincan Holder DTH, sowie
  • KMA-ex Subsystem - a powerfull small-amount trash remover system (some call it ashtray)
Of course all details of the new components are well designed and thoroughly thought over!

Microwave combined Information Display Unit MIDU
A HiTech Microwave unit as replacement for the righthand computer monitor. Integrated into the door of the unit is a modern multi-color TFT display which serves the following selective display purposes:
  • Show the usual information for navigation, attack, FLIR, ELS and so on.Or
  • show an excellent TV picture which selectively may come from an integrated SAT antenna or a DVD player hidden in the left console. Or
  • show the output of a Play Station 2, hidden under the joystick.
All displays are also available on the big center display (CEDAM) in the front cockpit.
 
Digital Tincan Holder DTH
Real HiTech is the can holder with integrated digital controlled cooling coat, which, according to outside temperature or climatic conditions in the cockpit, maintains the selected beverage temperature to one tenth of a degree. It also checks every 5 seconds the amount remaining in the can. The empty can is automatically redrawn and replaced by a modern gattling gun type mechanism. This principle, also known as "Drink-and-Forget" was invented by Texas Drinkinstruments. The type of the served drink depends on the contents of the (from outside serviced) can magazine.
 
Drawer Toasting Unit DTA (Toasting System CA-90)
This subsystem of the catering unit comprises a little drawer in the middle of the righthand front instrument panel. Major problems were encountered during the introduction phase because the CA-90 was designed for standard US type sandwich toast size. After construction of an adapter system by WTD 61 (the german wing for experimental aviation purposes) the unit underwent adaptation to european standards and was cleared for use on the line.
 
Digital Coffee Unit DCU (Coffee-Lima Subsystem)
The lefthand computer monitor was placed one story lower and combined with the SMS display. At his position is introduced now an italian type espresso machine which was modified for the needs in military jet aviation (coffee-lima-system).
Special instruction for preparing coffee with the coffee-lima subsystem in the checklist: An extra fixation of the cups in their storage area is not neccessary. All cups are secured pneumatically by a vacuum system which works satisfactorily even up to -5.5 g. The operator has to make sure, that all cups are strictly placed upside down (opening downwards, see arrow on cup) and that cups are stowed only in one single layer. The upper rim of the cups have to sit flush on the surface of the storage plate.

Removal of a cup for usage: Press the de-decompression button on the c-lima-panel which removes the vacuum in one cup size zone on the storage plate. The rest of the cups remain tightly fixed to the surface in standby mode.

The filling of a cup is exclusively possible with bank angles below 15 degrees. But in all situations, the WSO can rely on the automatic features of the subsytem, which ensures, through a constant data exchange operation with the CSAS flight-control computer, that all parameters like waterpressure, amount of powder and amount of water, are kept within the limits.

By just changeing the software, this system can be refittet for the needs of different airforces. The version for the Royal Airforce differs mainly by providing tea instead of coffee.


Modifications applicable for both cockpits:

Introduced to both cockpits is the Human Rest Unit HRU which is mainly an extension of the ejection seat system. Both HRUs are controlled by the HRC, the Human Rest Controller. Upcoming trim and ballast problems are automatically compensated by the CSAS fly-by-wire flight control system. To use the HRU system effectively the respective flight suit KFJ-11 together with the right underware has to be used.


Operational and Training Consideratios

It is obvious, that the ECR does not loose any capabilities or firepower by the mentioned modifications. All mission relevant information remain fully available or are extended in a clever way as like by the computer display in the microwave door. "It is quite the opposite situation" briefed a ministery spokesman, "what we loose in performance through the increase in weight we win back in form of much more motivated crews". "Everything goes right if you eat like you fight", says an old West Point proverb which of course is also true for highly specialized aircrews.

Special Attention was given to the quality of the used components to keep the rates of failure or even breakdown to a minimum. All units and components comply with

  1. national and international military rules and regulations,
  2. the ICAO, as well as with
  3. national food care and food surveillance institutions.

The flight surgeons of all wings are committed to regular hygienic inspections of all cockpits.

For flight and mission planning the crews are committed to know and to follow those rules and regulations:

  • ZDV 4712 - General rules for the taking of food on duty.
  • LDV 4712 - General rules for the taking of food on duty in the Luftwaffe
  • FBH vol III, Chapter 1 - Special safety consideration for the taking of food in jet cockpits.
  • FBH vol IV, Chapter 19 - Combat Catering
  • FBH vol IV, Chapter 7 - Abnormal Catering and Emergency Catering Procedures
  • GAF T.O. 1F-PA200(ECR/LMV)-1 Part 2: Normal Catering Procedures
  • GAF T.O. 1F-PA200(ECR/LMV)-1 Part 3: Emergency Procedures
  • GAF T.O. 1F-PA200(ECR/LMV)-1 Part 5: Toranado ECR/LMV Catering Equipment Description
  • Extractions of all books are found in the inflight cheklists CL-1 and CL-2.

(ZDV=Zentrale Dienstvorschrift, LDV=Luftwaffen Dienstvorschrift; FBH=Flugbetriebshandbuch, T.O.=Techische Vorschrift)

It is enjoyable that this time the aircrews get 2 weeks of time (instead of the usual one week) to study and learn the rules and regs up to exam level.

With all humanization of work in the cockpits, one thing will obviously not been accepted so readily by the crews: They also have to prove the secure handling of the equipment and procedures during the annual checkflight.

When so far simulated emergency procedures like "Double Generator Failure" or "Single Engine Approach and Landing" caused the stress on checkrides, now the emergency scenarios may be extended by the instructor pilot with attributes like: "... with spilled coffee in cockpit", or "... with unlocked toaster". Remark by the writer: Landing with activated toaster, unlocked toaster drawer or an open KMAex is due to safety restraints not possible and the gear may only extended to landing position by a special emergency procedure.

Training Considerations:

Normal Catering:
For the secure handling of the catering components and to learn about polite service, all WSOs will go successively to a 2 weeks course held by the airforce flight attendant school. Here they have to compete with extraordinary charming and pretty flight attendants of the German Ministery of Defense quick reaction alert airtransport squadron. Because this course cannot be modified for the only needs of jet pilots, the guys have to learn also lessons like "How do I politely bed a drunken first class VIP who wants to seduce me".
After passing the exam the participants receive the german military specialist certification 1800-696996 (Professional Airforce Caterer). Unfortunately this attestation isn't worth a shit in civilan aviation (as most of the german military aviation attestations).

Combat Catering:
The training for combat catering is done in a 3 weeks course in the wing. The local central training sub-unit "ATG" is for this purpose equipped with a catering simulator. Switching between simulator, hands-on training in the real cockpit and duty behind the squadron bar, the crews are lead towards the problems of combat catering. The main focus is on special emergency procedures, which were developed with introduction of the catering system and are constantly improved by the ATG.

Cockpit Intro

 

The successor of LMV - the VLMV (very long mission version)

It is only a few hours away that the LMV ECR Tornado has had rollout, EADS together with the central german technical supply office BWB, announces the modification of the modifikation: the Very Long Mission Version VLMV is in planning. There are no exact details available yet except for one picture of the design study.